Core Framework for the Maintenance Plan
Tiered Maintenance Schedule
Daily (Pre- and Post-Shift): Basic inspections, including cleaning paper scraps from the machine body, checking lubrication points, and tightening
loose small components.
Weekly: Comprehensive inspection of drive chains and pneumatic components; cleaning dust from electrical cabinet ventilation vents.
Monthly: Calibrating forming mold precision; inspecting wear-prone parts and replacing them as necessary.
Quarterly: Deep lubrication of the entire drive system; verifying the insulation safety of electrical wiring.
Defined Responsibilities and Record-Keeping
Designate specific personnel to carry out maintenance; maintain detailed logs (time, tasks performed, and any anomalies) after each session to facilitate equipment status tracking.
Proactive Fault Prevention
Incorporate targeted pre-inspection items based on the equipment's history of common faults to preemptively avoid frequent issues-such as mold jams or precision drift-thereby reducing the risk of downtime.
Optimization Strategy
Keep annual maintenance costs at approximately 3% of annual production value, balancing maintenance expenditure against the benefits of extended equipment lifespan to ensure long-term, stable operation.