Pre-start Preparation
Check that the air pressure is stable between 3–6 kg/cm² and the power supply is properly grounded; remove any debris from the roller surfaces and adhesive application paths.
Install the mold corresponding to the required specifications and configure parameters-such as cylinder diameter, length, and production speed-in the control system.
Feed in the raw sheet material (e.g., PVC or APET), align it with the feeding track, and ensure smooth material flow without misalignment.
Operation
Perform a test run in "jog" mode to verify the proper functioning of material feeding, rolling/forming, and bonding stations, ensuring there are no jams or adhesive leakage issues.
Switch to automatic mode; the machine will then automatically execute the full process: cutting the material, rolling it into a cylinder, and setting the shape via adhesive application or ultrasonic welding.
Monitor forming quality in real-time during production; check for whitening or air bubbles at the bonding seam and make timely fine-adjustments to adhesive volume or welding parameters.
Shutdown and Cleanup
After production, stop the material feed and clear any remaining material from the machine; turn off the heating and ultrasonic modules before disconnecting the power supply.
Clean residual adhesive from the application paths and roller surfaces, perform routine lubrication and maintenance on drive components, and log the equipment's operation details.